Limiting Drawing Ratio Formula
This can be done with the drawing ratio.
Limiting drawing ratio formula. One of the most commonly used procedures to determine drawability is the limiting draw ratio ldr test. Ldr is the ratio of the maximum blank diameter to the punch diam eter that can be drawn successfully without failure see figure 1. Slide 11 of 20. Slide 11 of 20.
Component mainly depends upon the limiting drawing ratio ldr. In deed ldr is an essential design component to be familiarized by process engineers in minimization of forming steps for multistage deep drawing process in which the forming of finished component cannot be achieved in single stage deep drawing process. Ldr is defined as the ratio of. Been drawn to a certain draw ratio.
In case of materials which are difficult to draw in one step redrawing is performed. Generally during the first stage upto 40 reduction is achieved. In the first redrawing after drawing maximum of 30 reduction can be set. In the second redrawing stage 16 reduction is set.
Integritypaper presents the theoretical determination of the limiting drawing ratio ldr in dependence on d 0 t 0 ratio and friction coefficient between blank and punchlimiting drawing ratio ldr converges to eulers number e for high test piece depth and final cup diameter ratio values. This paper first conducts limiting drawing ratio ldr experiments to identify the maximum blank diameter of spfc340 dp600 dp800 and dp1000 with onset crack. The fracture modes of these four types of blanks are then compared and classified into two categories. Necking crack and shear crack.
The drawing ratio is a measure of the severity of the drawing operation and is the ratio of the initial blank diameter to the punch diameter. For a given material the limiting drawing ratio ldr is a measure of that materials deep drawability and is calculated from the largest blank that can be completely deep drawn for a given punch diameter. Limiting drawing ratioldr is the ratioofthe diameterofthe largestblankthat canbe successfully drawntothe diameterofthe punch.